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    When to replace hard drive in a RAID array

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    • EddieJenningsE
      EddieJennings
      last edited by

      This will highlight my inexperience with dealing with a hard drive issue before a hard drive has actually died, but I figure I have to learn somewhere, and why not use Mangolassi 🙂

      I have a Synology NAS with 5 drives in a RAID 5. Yes, I know how terrible RAID 5 is -- it's what I've inherited, and it's on my list of projects to change. The raid is not degraded, and the SMART status for one drive is "normal;" however, within Health Info, this drive is showing it has 119 bad sectors. What concerns me is that 53 of these bad sectors have surfaced in the last month.

      Since this drive isn't becoming any healthier, it's clear it should be replaced. The question is when. It would make sense to swap the drive at the time that I make the change to RAID 10; however (since all of my experience is a drive is living or dead -- no experience with the stages of death), would it be wiser to go ahead a swap the drive? I ask since, in my experience, planned projects often get off-set by months due to other hair-on-fire tasks that tend to appear.

      1 Reply Last reply Reply Quote 2
      • DustinB3403D
        DustinB3403
        last edited by DustinB3403

        Replacing a drive that is showing signs of failure, or of having failed is going to result in the array becoming degraded and having to resilver.

        Personally I would do it sooner rather than later. But the end result is the same.

        1 Reply Last reply Reply Quote 2
        • DustinB3403D
          DustinB3403
          last edited by

          Also I wish you luck with the resilver process.

          1 Reply Last reply Reply Quote 1
          • T
            Texkonc
            last edited by

            What are the sizes of the drives?

            EddieJenningsE 1 Reply Last reply Reply Quote 0
            • EddieJenningsE
              EddieJennings @Texkonc
              last edited by

              @Texkonc 3 TB (WD Red)

              RojoLocoR 1 Reply Last reply Reply Quote 0
              • T
                Texkonc
                last edited by

                Also, be proactive and order the drive now. Personally I would order 2.
                I also like to keep one spare on hand if you are setup without hotspare.

                EddieJenningsE 1 Reply Last reply Reply Quote 3
                • RojoLocoR
                  RojoLoco
                  last edited by

                  If you have the space, back the data up to another location and blow away the RAID 5, toss the sick drive, rebuild into a RAID 10. Far less risk that way vs. add a new drive and pray that it rebuilds, plus no extra disks needed. The sooner the better on making a new array, I don't know if I would risk replacing a drive in a RAID 5 array (I'm making the assumption that these are 1TB + drives, which means that you have about as much chance of a successful rebuild as you have of getting hit by lightning).

                  MattSpellerM 1 Reply Last reply Reply Quote 6
                  • EddieJenningsE
                    EddieJennings @Texkonc
                    last edited by

                    @Texkonc I have one in stock already, and I agree with you and @DustinB3403 it would be wiser to go ahead and take care of this now. Especially since I don't have a solid idea of when I can get to the project of getting off the RAID 5.

                    1 Reply Last reply Reply Quote 0
                    • RojoLocoR
                      RojoLoco @EddieJennings
                      last edited by

                      @EddieJennings said in When to replace hard drive in a RAID array:

                      @Texkonc 3 TB (WD Red)

                      Ouch... if you try to rebuild that array and it works (don't hold your breath), I'd go out and buy a ticket to every lottery you can, because you'll never have that kind of luck again.

                      T 1 Reply Last reply Reply Quote 2
                      • scottalanmillerS
                        scottalanmiller
                        last edited by

                        NOW is the time to move to something other than RAID 5. The most dangerous thing that you can do is replacing that drive. Even once it fails, you don't replace it. Whoever designed that system made the decision that a failed drive meant moving off of the NAS when they installed it (you should explain this as an existing decision to management.)

                        The time that data gets lots is in the resilver.

                        1 Reply Last reply Reply Quote 3
                        • scottalanmillerS
                          scottalanmiller
                          last edited by

                          That's a 12TB failure domain on 5400RPM consumer drives. The resilver options will take days and the chances of success are way below 50%. So any drive replacement means you INTEND for all data on the array to be lost. You easily might get lucky and survive. But chances are, you won't. So only replace that drive if you plan for days of downtime, and then at a random point during those days of outage to have all of the data be lost.

                          EddieJenningsE 1 Reply Last reply Reply Quote 2
                          • T
                            Texkonc @RojoLoco
                            last edited by Texkonc

                            @RojoLoco said in When to replace hard drive in a RAID array:

                            @EddieJennings said in When to replace hard drive in a RAID array:

                            @Texkonc 3 TB (WD Red)

                            Ouch... if you try to rebuild that array and it works (don't hold your breath), I'd go out and buy a ticket to every lottery you can, because you'll never have that kind of luck again.

                            I had StoreVirtual dual node SAN with 24 4TB drives take 7.5 days to repair without issue or popping another drive. Raid 6 thankfully though.
                            Edit: Thankfully I got Dev/QA to approve shutting down servers for a week that would not be need to lessen the load. Might have been bad times if I didnt.

                            RojoLocoR 1 Reply Last reply Reply Quote 1
                            • RojoLocoR
                              RojoLoco @Texkonc
                              last edited by

                              @Texkonc said in When to replace hard drive in a RAID array:

                              @RojoLoco said in When to replace hard drive in a RAID array:

                              @EddieJennings said in When to replace hard drive in a RAID array:

                              @Texkonc 3 TB (WD Red)

                              Ouch... if you try to rebuild that array and it works (don't hold your breath), I'd go out and buy a ticket to every lottery you can, because you'll never have that kind of luck again.

                              I had StoreVirtual dual node SAN with 24 4TB drives take 7.5 days to repair without issue or popping another drive. Raid 6 thankfully though.

                              I don't know if I could handle 7.5 days without sleep!

                              T 1 Reply Last reply Reply Quote 2
                              • EddieJenningsE
                                EddieJennings @scottalanmiller
                                last edited by

                                @scottalanmiller The chance of failure on the resilver is what frightens me, which, contrary to what I posted a couple of minutes ago, makes me want to make the drive swap happen when I redo the RAID as RAID 10. For that matter, I'll also look and see what the cost would be to add drives to the server that connects to the NAS via iSCSI and just have the data stored locally.

                                scottalanmillerS 2 Replies Last reply Reply Quote 1
                                • scottalanmillerS
                                  scottalanmiller @EddieJennings
                                  last edited by

                                  @EddieJennings said in When to replace hard drive in a RAID array:

                                  @scottalanmiller The chance of failure on the resilver is what frightens me...

                                  That's why to deal with the whole thing now. Consider it an emergency situation.

                                  1 Reply Last reply Reply Quote 0
                                  • EddieJenningsE
                                    EddieJennings
                                    last edited by

                                    Wealth of knowledge has been gained in the last few minutes -- in particular how long it would take to resilver an array, which puts into perspective how dangerous RAID 5 is.

                                    1 Reply Last reply Reply Quote 1
                                    • MattSpellerM
                                      MattSpeller @RojoLoco
                                      last edited by

                                      @RojoLoco said in When to replace hard drive in a RAID array:

                                      If you have the space, back the data up to another location and blow away the RAID 5, toss the sick drive, rebuild into a RAID 10. Far less risk that way vs. add a new drive and pray that it rebuilds, plus no extra disks needed. The sooner the better on making a new array, I don't know if I would risk replacing a drive in a RAID 5 array (I'm making the assumption that these are 1TB + drives, which means that you have about as much chance of a successful rebuild as you have of getting hit by lightning).

                                      ^ this exactly. Order larger drives today if you have too little space after RAID10 conversion.

                                      1 Reply Last reply Reply Quote 2
                                      • T
                                        Texkonc @RojoLoco
                                        last edited by

                                        @RojoLoco said in When to replace hard drive in a RAID array:

                                        @Texkonc said in When to replace hard drive in a RAID array:

                                        @RojoLoco said in When to replace hard drive in a RAID array:

                                        @EddieJennings said in When to replace hard drive in a RAID array:

                                        @Texkonc 3 TB (WD Red)

                                        Ouch... if you try to rebuild that array and it works (don't hold your breath), I'd go out and buy a ticket to every lottery you can, because you'll never have that kind of luck again.

                                        I had StoreVirtual dual node SAN with 24 4TB drives take 7.5 days to repair without issue or popping another drive. Raid 6 thankfully though.

                                        I don't know if I could handle 7.5 days without sleep!

                                        Trust me, I woke up some nights to see if my VPN was still up. (an RRAS VM) then log into storage and check the percent complete.

                                        MattSpellerM 1 Reply Last reply Reply Quote 4
                                        • scottalanmillerS
                                          scottalanmiller @EddieJennings
                                          last edited by

                                          @EddieJennings said in When to replace hard drive in a RAID array:

                                          @scottalanmiller For that matter, I'll also look and see what the cost would be to add drives to the server that connects to the NAS via iSCSI and just have the data stored locally.

                                          That would likely make way more sense.

                                          1 Reply Last reply Reply Quote 2
                                          • DustinB3403D
                                            DustinB3403
                                            last edited by

                                            Yeah they're still going to be of the same quality (NAS drives) but you'd be in a non-parity array.

                                            Adding more drives would be a boost if you can fit them in as the entire system will operate that much more quickly.

                                            1 Reply Last reply Reply Quote 0
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